High Quality Pneumatic Electronic Switch Sensor Plug Small Manual Convenient Semi-automatic Soldering Welding Machine

High Quality Pneumatic Electronic Switch Sensor Plug Small Manual Convenient Semi-automatic Soldering Welding Machine

1. Pneumatic-Driven Precision Mechanism

• Air Pressure Control System:
  • Utilizes pneumatic cylinders to provide stable soldering pressure (0.1–0.6MPa), ensuring uniform solder joint formation for sensor plugs and electronic switches.
  • Adjustable pressure regulators adapt to different component sizes:
    • Fine Pressure Mode: 0.1–0.3MPa for delicate sensor pins (0.1mm pitch).
    • Firm Pressure Mode: 0.3–0.6MPa for robust switch connectors.
• Pneumatic Solder Feeding:
  • Air-driven solder wire dispenser delivers 0.3–0.8mm solder with ±0.1mm precision, triggered by foot pedal or hand switch, eliminating manual wire handling.

2. Electronic Switch & Sensor Integration

• Intelligent Sensing Technology:
  • Proximity sensors detect component placement, auto-activating soldering when the plug is positioned correctly, reducing misalignment errors.
  • Temperature sensors (thermocouples) monitor tip temperature in real-time, enabling PID control (±1–3°C stability) for heat-sensitive sensors (e.g., CMOS, MEMS).
• Switch-Controlled Operation Modes:
  • Toggle switches for quick mode switching:
    • Manual Mode: Full operator control for prototyping.
    • Semi-Automatic Mode: Auto-solder feeding with manual tip positioning.
    • Program Mode: Stores 10+ presets for different plug types (USB, DC, sensor connectors).

3. Compact & Ergonomic Design

• Portable Benchtop Footprint:
  • Dimensions: 300×250×200mm, weight: 5–8kg, suitable for small workbenches, repair stations, or mobile setups.
• Human-Factor Engineering:
  • Lightweight soldering handpiece (150–200g) with anti-slip silicone grip, reducing fatigue during 8+ hour operations.
  • Adjustable arm 支架 for 360° positioning, enabling comfortable soldering at any angle for switch/plug installations.

4. High-Quality Soldering Performance

• Precision Temperature Control:
  • Ceramic heating element reaches 200–450°C in 10–15 seconds, with rapid thermal recovery for consistent joints on multi-pin plugs (e.g., 8-pin sensor connectors).
  • Lead-free compatible: Optimized profiles for Sn-Ag-Cu alloys (350–380°C) and leaded solder (300–320°C).
• Micro-Joint Capability:
  • Fine-point soldering tips (0.1–0.5mm diameter) target tiny switch contacts (e.g., 0.3mm pitch on micro-sensors), with visual magnification options (optional 5×–10× loupe) for precision.

5. Convenient Semi-Automatic Workflow

• One-Hand Operation:
  • Operator holds the handpiece while the pneumatic system feeds solder, ideal for single-handed soldering of hard-to-reach plugs in confined spaces (e.g., automotive sensors).
• Quick Parameter Adjustment:
  • Digital display shows real-time temperature, pressure, and solder feed length, with push-button controls for on-the-fly adjustments during production.

6. Versatility for Sensor & Switch Applications

• Multi-Component Compatibility:
  • Suits electronic switches (toggle, micro, limit), sensor plugs (temperature, pressure, proximity), and small connectors (JST, Molex, FFC/FPC).
• Welding Modes:
  • Spot Soldering: Targeted joints for individual pins.
  • Drag Soldering: Continuous seams for multi-pin headers (e.g., 2×5 pin sensor arrays).

7. Safety & ESD Protection

• Electrostatic Discharge (ESD) Control:
  • Grounded pneumatic components and anti-static handpiece (resistance <10⁹Ω) protect sensitive sensors from static damage during soldering.
• Overload Protection:
  • Air pressure relief valves prevent excessive force on delicate components, while thermal fuses shut down the heater in case of overheating.

8. Low Maintenance & Durability

• Pneumatic System Longevity:
  • Oil-free pneumatic cylinders reduce wear, requiring minimal maintenance (occasional air filter cleaning).
• Replaceable Wear Parts:
  • Soldering tips (copper with iron plating) last 500–1,000 hours; pneumatic seals and O-rings are replaceable for 3–5 years of service life.

Product Parameter:  

Product Description:

This semi-automatic soldering machine combines advanced technology with exquisite craftsmanship to bring efficient and accurate welding solutions to the electronics manufacturing industry. It uses an intelligent temperature control system, which can accurately control the solder temperature to ensure stable and reliable solder joint quality. No matter in the face of complex circuit boards or fine electronic components, it can be easily handled to achieve perfect welding.

Its unique tin feeding device is exquisitely designed, and the tin feeding speed is uniform and stable, which can be flexibly adjusted according to different needs. The operation interface is simple and intuitive, easy to use, and even beginners can quickly master the operation skills. At the same time, the equipment has good stability and durability, and through strict quality testing, it can maintain excellent performance in high-intensity work for a long time.

The semi-automatic soldering machine is widely used in electronic assembly, electrical maintenance, communication equipment manufacturing and other fields, which provides strong support for enterprises to improve production efficiency, reduce costs and improve product quality. Choose our brand, is to choose professional and quality.

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